In industrial sectors, production processes require tools capable of withstanding extreme conditions. Industrial PCs stand out for their ability to operate efficiently despite heat, dust, vibrations, and shocks. Their robust design includes high-quality components, such as reinforced motherboards and powerful processors -often from the Intel range- ensuring optimal performance even in challenging environments.
Unlike consumer-grade computers, industrial PCs are designed to withstand temperature fluctuations, humidity, and electromagnetic interference. Their cooling system, often fanless, minimizes failure risks caused by dust accumulation and ensures increased durability.
These computers are essential for process control, real-time data collection, and automation of critical tasks. Their reliability guarantees continuous productivity, minimizing downtime and optimizing industrial operations. Additionally, their flexibility allows easy integration with various equipment, including manufacturing machines, management systems, and human-machine interfaces (HMI) with touchscreens.
Investing in an industrial PC is a strategic choice for companies concerned about the sustainability of their infrastructure. These systems offer superior longevity, reducing costs associated with frequent replacements and unexpected interruptions. Their compatibility with emerging technologies also facilitates upgrades, ensuring adaptability to market changes.
In summary, industrial PCs are essential allies for any industry looking to combine efficiency, safety, and innovation. Their robust design and adaptability to demanding environments make them key components of the current industrial revolution, where technology and human ingenuity converge to push the boundaries of modern production.
Differences Between an Industrial PC and a Standard PC
The distinction between an industrial PC and a standard PC lies primarily in their design, durability, and adaptability to the operating environment. Here are the key differences:
Robustness and Reliability
Industrial PCs are built to withstand harsh environmental conditions. They can operate in temperatures ranging from -40°C to 85°C, while standard PCs are typically limited to 10°C to 35°C. Additionally, industrial PCs are protected against dust and humidity with high protection ratings, such as IP65, making them suitable for dusty or humid environments.
Shock and Vibration Resistance
In industrial environments, equipment is often exposed to shocks and vibrations. Industrial PCs are constructed with shock-absorbing components to ensure stable performance. In contrast, standard PCs, designed for stable environments, lack such protections.
Durability and Longevity
Industrial PCs generally have a longer lifespan than standard PCs. Thanks to high-quality components and a robust design, they offer an average durability of seven years, ensuring reduced maintenance and increased reliability.
Modularity and Scalability
Industrial PCs provide high modularity, allowing for the addition or replacement of components such as expansion cards, I/O modules, or storage devices. This flexibility facilitates upgrades and adaptations to evolving industrial needs.
How to Choose an Industrial PC?
Selecting an industrial PC requires considering several essential criteria to ensure a perfect match with the application’s specific needs and work environment.
Operating Environment
It is crucial to evaluate the environmental conditions where the PC will be used. Factors such as temperature, humidity, presence of dust, or corrosive substances should be considered when selecting a model that can withstand these conditions.
Required Performance
The nature of the tasks to be performed determines the technical specifications needed, including processor type, RAM capacity, and storage options. For example, applications requiring intensive data processing or real-time analysis will need a powerful processor and sufficient memory.
Connectivity and Interfaces
Connectivity needs, such as USB ports, Ethernet, RS-232/422/485, and wireless options like Wi-Fi or Bluetooth, should be assessed based on the peripherals and systems the PC will communicate with.
Standards and Certifications
Depending on the industry, an industrial PC may need to meet specific standards, such as ATEX certification for explosive environments or EN50155 for railway applications.
Form Factor and Installation
The PC’s form factor (rack-mounted, box PC, panel PC, etc.) and mounting options should be chosen based on the available space and installation constraints. For instance, a panel PC with an integrated touchscreen can be ideal for use as a human-machine interface (HMI) on a production line.
Applications of Industrial PCs
Industrial PCs are used in a variety of applications across industrial environments:
Automation and Process Control – They monitor and control machines and manufacturing processes, ensuring efficient and consistent production.
Data Collection and Analysis – They gather data from sensors and other devices for performance tracking, predictive maintenance, and continuous improvement.
Embedded Systems – Integrated into vehicles or specialized machinery, industrial PCs provide computing power for specific functions.
Human-Machine Interfaces (HMI) – Panel PCs with touchscreens serve as user-friendly interfaces for operators, facilitating interaction with automated systems.
How Does an Industrial PC Work?
The operation of an industrial PC is similar to that of a standard PC, with adaptations to meet industrial requirements. It runs standard or real-time operating systems, allowing for control, monitoring, and data acquisition. Thanks to robust components and a fanless design, it ensures reliable operation even in harsh environments.
Why Invest in an Industrial PC?
Investing in an industrial PC is a strategic decision for companies looking to optimize production processes and ensure the longevity of their IT equipment. Offering enhanced robustness, reliability, and durability, these systems are ideal for demanding industrial environments.
Trust NCS Systems for Your Industrial PC
At NCS Systems, we offer a wide range of industrial PCs tailored to the specific needs of every industry. Our solutions guarantee optimal performance, extended durability and resistance to extreme conditions
Contact us today to explore our custom solutions and optimize your industrial infrastructure!